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922520D Nordyne 5 KW HEATER KIT

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922520D Nordyne 5 KW HEATER KIT

Product Description

The 922520D heater kit adds 5 kW of supplemental electric heat to compatible Nordyne and OEM furnace cabinets. It features three 1.67 kW tubular heating elements wired in series, a factory-mounted dual high-limit safety switch, an integrated junction block, and all mounting hardware. Designed for plug-and-play installation, it delivers fast, even heat and interfaces directly with standard 24 VAC furnace controls.


Kit Contents

  • Three 1.67 kW tubular heat elements (total 5 kW at 240 VAC)

  • Factory-mounted dual high-limit cutoff switch

  • Integrated ceramic junction block with wire nuts

  • Zinc-plated universal mounting bracket and hardware pack

  • Air-proving pressure switch tubing and fittings

  • Detailed step-by-step installation and wiring instructions


Key Features

  • 240 VAC, 20.8 A draw for reliable 5 kW output

  • Dual high-limit overheat protection

  • Universal upflow, downflow, and horizontal mounting bracket

  • Mica-insulated elements rated for 10 000 hours

  • UL and CSA listed components

  • Color-coded wiring harness for fast hook-up

  • Snap-in design minimizes cabinet modifications


Compatibility

Fits Nordyne, Intertherm furnaces and air handlers prepared for add-on electric heat. Always verify cabinet knockout size and control board electric-heat terminals before ordering.

The Nordyne 922520D (5 kW) heat kit uses the same internal components as the standard 922520 kit. Based on the official H8HK‑005 parts list, the relay and limit switch part numbers are known and consistent across the 5 kW assemblies. Below is the clean, technician‑ready breakdown.


🔧 922520D – Relay & Limit Switch Part Numbers

(Derived from the H8HK‑005H‑01 / 922520 parts list, which is the parent assembly for 922520D.)

✅ Thermal Limit Switches

Function Poles Nordyne Part Number
Thermal Limit – 2‑pole 2‑pole 626487
Thermal Limit – 1‑pole 1‑pole 257442

These are the two limit switches used on the 5 kW H8HK heater kits (922520 / 922520D).


✅ Relays

Relay Type Nordyne Part Number
DC Relay 622671
AC Relay 624843

Both relays appear in the 5 kW kit parts list and are mounted on the heater kit relay bracket.


📌 Additional Notes for Technicians

  • The 922520D is a direct updated replacement for 922520, so the internal component list is identical.

  • If you need the element assembly, that is 491214R for the 5 kW kit.

Darin DeVries can write you a Step-by-step guide to install this electric heat element and or the parts to it (relays, Limit switches) just email and ask!Â